1996 Bronco exhaust ypipe ? HELP - Ford Bronco Forum
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post #1 of 31 (permalink) Old 12-08-2012, 11:49 AM Thread Starter
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1996 Bronco exhaust ypipe ? HELP

Ok someone stole the exhaust off my truck from the last owner so now I need a new y pipe and cats. And the echaust from cats back because the muffler was rotted that's besides the fact... I need to find where I can buy a new pipe and 2 cats like factory could be aftermarket but must fit I need to pass emissons. I know where to find a cat back system that's not a problem but I need a ypipe and the 2 cats also the 96 has 3 oxygen sensors right?

(96 Bronco Xlt,93 frame,94 axles,96 body, 6 inch Rough Country lift 36x13.5 swampers) SOLD :(
1991 Bronco XLT ....stock for now
Just because it's rusty dosent mean it ant trusty
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post #2 of 31 (permalink) Old 12-08-2012, 01:03 PM
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Bronco Info: 96 XL 302-K&N-3" magnaflow exhaust no cats-33s-locker front+rear-4.10s-E40D-custom bumper-SOFTTOPPER
http://www.summitracing.com/parts/mp...d/model/bronco

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post #3 of 31 (permalink) Old 12-08-2012, 01:34 PM Thread Starter
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Are the 5.0 and 5.8 manifolds the same it says this is for 5.0 I have a 5.8

(96 Bronco Xlt,93 frame,94 axles,96 body, 6 inch Rough Country lift 36x13.5 swampers) SOLD :(
1991 Bronco XLT ....stock for now
Just because it's rusty dosent mean it ant trusty
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post #4 of 31 (permalink) Old 12-08-2012, 01:38 PM
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Bronco Info: 96 xlt 5.8 (blk) e40d
what motor, 5.0 or 5.8?


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."
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post #5 of 31 (permalink) Old 12-08-2012, 02:21 PM Thread Starter
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5.8(351w)

(96 Bronco Xlt,93 frame,94 axles,96 body, 6 inch Rough Country lift 36x13.5 swampers) SOLD :(
1991 Bronco XLT ....stock for now
Just because it's rusty dosent mean it ant trusty
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post #6 of 31 (permalink) Old 12-08-2012, 02:27 PM
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Bronco Info: 96 xlt 5.8 (blk) e40d
find one for a 95. than you will have to add the bungs for the 02 sensor's. i did this with the bassani y-pipe.


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."
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post #7 of 31 (permalink) Old 12-08-2012, 02:29 PM
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Bronco Info: 96 xlt 5.8 (blk) e40d
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Originally Posted by Broncoxlt96 View Post
Are the 5.0 and 5.8 manifolds the same it says this is for 5.0 I have a 5.8
yes, but no. the manifolds are the same, but the heads are wider apart on the 5.8. so the y-pipe needs to be also.


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."
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post #8 of 31 (permalink) Old 12-08-2012, 02:38 PM Thread Starter
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yes, but no. the manifolds are the same, but the heads are wider apart on the 5.8. so the y-pipe needs to be also.

So would that link. Mud rider posted work if I also but a bung to weld in ?

(96 Bronco Xlt,93 frame,94 axles,96 body, 6 inch Rough Country lift 36x13.5 swampers) SOLD :(
1991 Bronco XLT ....stock for now
Just because it's rusty dosent mean it ant trusty
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post #9 of 31 (permalink) Old 12-08-2012, 02:47 PM
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So would that link. Mud rider posted work if I also but a bung to weld in ?
no that was or a 302. go on the summit site and put your info in the search. just use 95 for your year. and you will need two exaust bungs also.


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."
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post #10 of 31 (permalink) Old 12-08-2012, 02:53 PM
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Bronco Info: 96 xlt 5.8 (blk) e40d


you will need the plug also


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."
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post #11 of 31 (permalink) Old 12-08-2012, 02:54 PM Thread Starter
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no that was or a 302. go on the summit site and put your info in the search. just use 95 for your year. and you will need two exaust bungs also.

So order a 95 5.8 exhaust and order 2 bungs so do I just drill a hole in then weld two bungs in

(96 Bronco Xlt,93 frame,94 axles,96 body, 6 inch Rough Country lift 36x13.5 swampers) SOLD :(
1991 Bronco XLT ....stock for now
Just because it's rusty dosent mean it ant trusty
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post #12 of 31 (permalink) Old 12-08-2012, 02:59 PM
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Bronco Info: 96 xlt 5.8 (blk) e40d
some good info here, with my saga starting at page 6...

Ultimate Bassani Exhaust Thread

... helps if i post the link


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."

Last edited by c-dub; 12-08-2012 at 03:03 PM.
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post #13 of 31 (permalink) Old 12-08-2012, 03:03 PM
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Bronco Info: 96 xlt 5.8 (blk) e40d
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So order a 95 5.8 exhaust and order 2 bungs so do I just drill a hole in then weld two bungs in
after reviewing some old posts, you will need three bungs (one or each manifold and one ater the cat) and the plug for the cross over tube. i used one of those multi step drill bits to drill it out. just make sure you have the flanges in place when you get them welded on.


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."
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post #14 of 31 (permalink) Old 12-09-2012, 12:17 PM
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Bronco Info: 96 XL 5.0 E4OD, Man Xfer/Hubs
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yo,
For exact replacement exh parts, I use Walker, who was and prob still is Ford's OE supplier (esp for our Broncos)




walker 16365 Sizing and Specifications
Item Weight32 Pounds
Height 12 inches
Length 44 inches
Width 26 inches

gOOgle part #s for best price; ask local parts stores beat or meet price w/out S&H

96 XL 5.0 E4OD, Man Xfer/Hubs
USN & DoD Planner (ret)
THANKS to ALL WHO SERVE!

my broncolinks.com was "disturbed"; but some sections are archived @ [url]http://web.archive.org/web/20121009110424/http://www.broncolinks.com/index.php
select a LINK, Right Click & Hit Properties; copy the second HTTP address; paste in a new browser window or Tab to see original page


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post #15 of 31 (permalink) Old 12-09-2012, 12:31 PM
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Bronco Info: 96 xlt 5.8 (blk) e40d
wish i knew that when i did mine. after going to 3 shops that told be they could not find anything, i re-worked the bassani.


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."
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post #16 of 31 (permalink) Old 12-09-2012, 05:28 PM Thread Starter
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Quote:
Originally Posted by c-dub View Post
wish i knew that when i did mine. after going to 3 shops that told be they could not find anything, i re-worked the bassani.


So could I just buy the 95 bassani y pipe and weld another bung in and call it a day does placement of bung matter

(96 Bronco Xlt,93 frame,94 axles,96 body, 6 inch Rough Country lift 36x13.5 swampers) SOLD :(
1991 Bronco XLT ....stock for now
Just because it's rusty dosent mean it ant trusty
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post #17 of 31 (permalink) Old 12-09-2012, 08:11 PM
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Bronco Info: 96 xlt 5.8 (blk) e40d
Quote:
Originally Posted by Broncoxlt96 View Post
So could I just buy the 95 bassani y pipe and weld another bung in and call it a day does placement of bung matter
if you use the bassani you need to add a bung on each side bellow the flanges and one after the cat. you will also need to plug the co2 bung on the cross over tube for the 95 that the 96 does not use. best bet would be to look into the walker system that miesk5 posted.


black 96 5.8 xlt sport, e40d, edelbrock intake, bassani y-pipe, bilstien shocks, 32"bfg's
azure blue 03 mach1 4.6 dohc


"Sorry - no matches. Please try some different terms."
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post #18 of 31 (permalink) Old 12-09-2012, 10:35 PM Thread Starter
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Quote:
Originally Posted by c-dub View Post
if you use the bassani you need to add a bung on each side bellow the flanges and one after the cat. you will also need to plug the co2 bung on the cross over tube for the 95 that the 96 does not use. best bet would be to look into the walker system that miesk5 posted.


I'm gonna order the walker setup thanks though

(96 Bronco Xlt,93 frame,94 axles,96 body, 6 inch Rough Country lift 36x13.5 swampers) SOLD :(
1991 Bronco XLT ....stock for now
Just because it's rusty dosent mean it ant trusty
Broncoxlt96 is offline  
post #19 of 31 (permalink) Old 12-10-2012, 01:46 PM
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Bronco Info: 96 XL 5.0 E4OD, Man Xfer/Hubs
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yo,
Shop around for Best price and ensure that Y is included I asked this @
http://www.amazon.com/Walker-State-S.../dp/B001FMJ634
Does this include the "Y" pipe from exhaust manifolds to converter as shown in image or is just the converters; are both converters included as shown?

check for a reply from seller.
$401.72
+ $16.30 shipping

96 XL 5.0 E4OD, Man Xfer/Hubs
USN & DoD Planner (ret)
THANKS to ALL WHO SERVE!

my broncolinks.com was "disturbed"; but some sections are archived @ [url]http://web.archive.org/web/20121009110424/http://www.broncolinks.com/index.php
select a LINK, Right Click & Hit Properties; copy the second HTTP address; paste in a new browser window or Tab to see original page


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post #20 of 31 (permalink) Old 12-10-2012, 10:27 PM Thread Starter
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Bronco Info: Broncoless :(
It includes everything as shown in the picture

(96 Bronco Xlt,93 frame,94 axles,96 body, 6 inch Rough Country lift 36x13.5 swampers) SOLD :(
1991 Bronco XLT ....stock for now
Just because it's rusty dosent mean it ant trusty
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