Wanna see some of worst welding ever? - Ford Bronco Forum
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post #1 of 22 (permalink) Old 01-06-2013, 08:32 PM Thread Starter
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Wanna see some of worst welding ever?

As part of my recent build up, I decided to replace my stock y-pipe. In addition to being 22 years old, when I bolted it back up to my new headers, it pretty much leaked all over the place. It wasn't much to look at either...



However, it wasn't until I actually took the thing off that I realized just how bad it was...





I mean...what can you even say there? What. The hell. Happened??

After installing the new y-pipe I picked up from Jeg's, even without a cat, the thing was much quieter due to those gases actually being able to make it to the muffler.

| 1991 Silver Anniversary 5.0 | GT40P Heads | Ford Racing M-9430-T50 Headers | Mildy Ported Stock Lower Intake | Bosch EV6 Injectors | PCV Oil Separator | Smog removed | Jeg's 2" Y-Pipe | Skyjacker Nitro8000 Shocks, Hydro7000 Stabilizer | Warn Premium Manual Hubs | E4OD w/B&M 70264 SuperCooler and Filter | LED Underhood Lights & Aux Driving Lights |
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post #2 of 22 (permalink) Old 01-06-2013, 08:43 PM
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haha.. nice

my explorer has something like that right now... after the old muffler fell off, i just grabbed a random one, stuck it up there and welded the bottom side of the pipe.. there's a pretty big gap at the top i couldnt get the welder around to though.. so, until i remove the pipes and do it right... lots of leaking :)

-Ryan

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post #3 of 22 (permalink) Old 01-06-2013, 08:56 PM
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Just a heads up next time you try to weld. Remove any rust or oxidation with a flap wheel or grinding disk. Also remove the aluminized coating on the new pipe. Weld doesnt stick for crap to it. Good welds start with good prep, looks like there was zero prep on that y pipe.

It's not custom if you bought it from a catalog!
Visit my build thread- http://www.fullsizebronco.com/forum/...d.php?t=211825
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post #4 of 22 (permalink) Old 01-06-2013, 08:56 PM
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Looks like they couldn't afford a helmet so they tried to learn using the "look away" method lol
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post #5 of 22 (permalink) Old 01-06-2013, 09:04 PM
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I'd just like to thank Gabby Johnson for that authentic gorilla-welding.
Quote:
Originally Posted by JBfab View Post
Just a heads up next time you try to weld.
I'm pretty sure that's what he found when installing a new part; not welding that he DID.
Quote:
Originally Posted by novimustang View Post
...installing the new y-pipe I picked up from Jeg's...
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post #6 of 22 (permalink) Old 01-06-2013, 09:22 PM
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My local advance auto stocks these stainless band clamps that work really well and seem to hold up well, definitely sealing better than those welds. For $12 they are hard to beat


1995 Ford Bronco Eddie Bauer 351W 2.5" RC Lift 17" M/T Classic III's and 285/70/17 Toyo A/T, No Rust and Lots of Wax
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post #7 of 22 (permalink) Old 01-06-2013, 09:38 PM
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You are wearing a welding helmet right ?
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post #8 of 22 (permalink) Old 01-06-2013, 09:46 PM Thread Starter
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Quote:
Originally Posted by Steve83 View Post
I'm pretty sure that's what he found when installing a new part; not welding that he DID.
Thank you, that's correct. I DID NOT DO THAT!!! I just bought the truck, so I have been going over some things and that was something that I found. I do have a welding helmet, though I don't own a welder.... so I just put a very small amount of red high temp silicone around the slip fit pipe sections (not on the collectors) and used the clamps included with the new y-pipe, using a 1/4" ratchet being extra careful to not over tighten them.

Those stainless band clamps are really nice though. I used those on my Mustang.

| 1991 Silver Anniversary 5.0 | GT40P Heads | Ford Racing M-9430-T50 Headers | Mildy Ported Stock Lower Intake | Bosch EV6 Injectors | PCV Oil Separator | Smog removed | Jeg's 2" Y-Pipe | Skyjacker Nitro8000 Shocks, Hydro7000 Stabilizer | Warn Premium Manual Hubs | E4OD w/B&M 70264 SuperCooler and Filter | LED Underhood Lights & Aux Driving Lights |
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post #9 of 22 (permalink) Old 01-06-2013, 09:46 PM
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Those pictures are a little small, could you make them bigger?

'01 F250, 444ci of straight piped oil burning fun. 4x4, 6 spd, GTP38R noise maker, Stage 2 injektorz. Lotsa fun!


Let's Go Fishing.
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post #10 of 22 (permalink) Old 01-06-2013, 09:56 PM
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Wow, that's awesome. What kind of mig were you using?

79 Bronco 6" lift, mild 460, and 3/4 tons----Sold
94 F150 4x4 302 zf5spd swap----run about
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post #11 of 22 (permalink) Old 01-06-2013, 10:37 PM
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im surprized that wedge shaped piece in the second pic didnt fall out


-----96 5.0 E4OD--------------88 5.8 C6--------------96 5.8 E4OD------
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post #12 of 22 (permalink) Old 01-07-2013, 07:21 AM
Beach bumming it ........
 
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Quality work there.

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Wow, that's awesome. What kind of mig were you using?
Read the thread bud he already said that he didnt weld this!
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post #13 of 22 (permalink) Old 01-07-2013, 07:53 AM
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Bring over my way, I will weld her up for you

UNION PRIDE
MY STUPIDMOTORS
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post #14 of 22 (permalink) Old 01-07-2013, 06:42 PM
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Why would he need a new Y-pipe welded?
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post #15 of 22 (permalink) Old 01-07-2013, 09:00 PM
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That picture makes me happy for the problems I have.

I have a slight header leak at the collector. And the PO had true duals installed all the way back.
But anit nothing half-ass welded like that.

makes me want to that some dumbass thought that was ok.
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post #16 of 22 (permalink) Old 01-07-2013, 09:14 PM Thread Starter
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Yeah, I mean if a shop did that, that's simply inexcusable...if it was done by some shade tree mechanic, they need to sell their hammers and channel locks, and... I dunno, make some lemonade or something.

I'm still shocked at how much quieter the truck is WITHOUT cats.

| 1991 Silver Anniversary 5.0 | GT40P Heads | Ford Racing M-9430-T50 Headers | Mildy Ported Stock Lower Intake | Bosch EV6 Injectors | PCV Oil Separator | Smog removed | Jeg's 2" Y-Pipe | Skyjacker Nitro8000 Shocks, Hydro7000 Stabilizer | Warn Premium Manual Hubs | E4OD w/B&M 70264 SuperCooler and Filter | LED Underhood Lights & Aux Driving Lights |
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post #17 of 22 (permalink) Old 01-07-2013, 09:15 PM
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frankensteins monster!

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post #18 of 22 (permalink) Old 01-07-2013, 09:20 PM
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thats some really nice work right there.........................................

remember its your ride build it your way not there way.
but build it dont buy it
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post #19 of 22 (permalink) Old 01-07-2013, 09:31 PM
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Oh there's the y-pipe I welded up...


Sent from my iPhone using AutoGuide.com App
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post #20 of 22 (permalink) Old 01-07-2013, 11:39 PM
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I'm surprised it stayed together. Who looks at that when they are done and thinks "yeah, that's good." Wow, just wow...
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