1994 Bronco Sport XLT - Ford Bronco Forum
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post #1 of 66 (permalink) Old 01-29-2017, 09:51 AM Thread Starter
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1994 Bronco Sport XLT

Bought this Bronco as a project over two years ago. It only had 150k on it, but it needed a transmission and the motor wasn't running. I pulled the motor and trany. Had a shop rebuild the transmission and add an RV/towing stall convertor. Installed a 5.7L motor from a 1997 F-250 with 130k on it. Replaced the spark plugs, water pump, valve cover gaskets, oil pan gasket, exhaust manifold gaskets, distributor and distributor cap, spark plug wires, vacuum lines (PITA), Both catalectic convertors and v-pipe and new muffler (we have emissions in Georgia). Front of the truck was sagging real bad so I put in some Moog 824 front coils spring. That lifted the front end about 2 1/2" from where it was, then added 6 new KYB gas adjust shocks. Bronco is in the shop getting the frontend aligned right now. Still have a lot of work to do on it, but hopefully I'll get it finished in the next couple months.

Some pictures from day one
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1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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post #2 of 66 (permalink) Old 01-29-2017, 09:58 PM
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Nice looking Bronco, you've done a lot of work on it. Should be top notch when you are finished!
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post #3 of 66 (permalink) Old 01-30-2017, 11:22 AM
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nice looking. Im looking at a red sport myself, currently. good luck with the build.
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post #4 of 66 (permalink) Old 02-02-2017, 12:42 AM
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That thing is great!
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post #5 of 66 (permalink) Old 02-02-2017, 11:07 AM
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nice looking. there is a similar one on ebay that i was considering.
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post #6 of 66 (permalink) Old 02-02-2017, 07:50 PM
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Nice looking. Are you planning on keeping it stock or making it a major off road vehicle.

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92 5.8XLT,
A work in progress
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post #7 of 66 (permalink) Old 02-02-2017, 09:07 PM Thread Starter
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Nice looking. Are you planning on keeping it stock or making it a major off road vehicle.

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Mostly stock I guess. Going to get it repainted and replace the painted bumpers and grill with chrome ones. Planning on running 33x12.50 on factory wheels, and add a custom rear bumpers. But I sure I'll get bored after that and then who knows?

1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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post #8 of 66 (permalink) Old 02-02-2017, 11:00 PM
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Good luck, I wasn't going to do much to mine but I realized I wanted to lift after I started playing with it off road a little.

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post #9 of 66 (permalink) Old 02-10-2017, 09:44 PM Thread Starter
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Installed some Moog824 front springs and it raised the front up 2 1/2"s. See picture.

Truck has pretty much rust free except for the lower tailgate, but the red paint was faded on the roof, hardtop, and the hood. So I removed bumpers, door handles, lights and mirrors yesterday and took it to the body shop to have them paint it.

http://i542.photobucket.com/albums/g...t/IMG_1532.jpg

1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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post #10 of 66 (permalink) Old 02-10-2017, 09:45 PM Thread Starter
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Installed some Moog824 front springs and it raised the front up 2 1/2"s. See picture.

Truck has pretty much rust free except for the lower tailgate, but the red paint was faded on the roof, hardtop, and the hood. So I removed bumpers, door handles, lights and mirrors yesterday and took it to the body shop to have them paint it.


1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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post #11 of 66 (permalink) Old 02-14-2017, 03:26 PM Thread Starter
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Stopped by bodyshop to see my Bronco. They finished painting it yesterday. Looks pretty dame good for an old truck.


1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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post #12 of 66 (permalink) Old 02-14-2017, 04:41 PM
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Looking good!
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post #13 of 66 (permalink) Old 02-14-2017, 06:54 PM Thread Starter
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My new wheels showed up today. Tires should be in Thursday.

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1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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post #14 of 66 (permalink) Old 02-14-2017, 07:36 PM
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That is going to a good looking bronco.

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92 5.8XLT,
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post #15 of 66 (permalink) Old 02-15-2017, 07:17 PM
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what wheels are those and where did you get them? width and backspacing? I really like the wheels, I was looking for something similar. What size tire do you intend on putting on it? Looking forward to completed pics.
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Bone stock, 228,000 miles, 302, E40D trans. grey cloth interior.
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post #16 of 66 (permalink) Old 02-15-2017, 09:36 PM Thread Starter
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Originally Posted by biscayne View Post
what wheels are those and where did you get them? width and backspacing? I really like the wheels, I was looking for something similar. What size tire do you intend on putting on it? Looking forward to completed pics.

RACELINE 887 Rockcrusher 15X8 Polished wheel 3.24" back spacing. Going to run Mickey Thompson 33x12.50R15 Baja MTZP3

No lift, but I do have Moog824 springs in the front

Bought the wheels and eBay and the tire at 4WheelParts
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1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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post #17 of 66 (permalink) Old 02-15-2017, 09:38 PM
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GREAT LOOKING WHEELS!!!
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post #18 of 66 (permalink) Old 02-26-2017, 12:11 AM
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any updates?
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post #19 of 66 (permalink) Old 02-27-2017, 07:10 AM Thread Starter
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Installed new chrome door handles, side mirrows, and door locks over the week



Also installed new chrome bumper, headlights and headlight surrounds


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1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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post #20 of 66 (permalink) Old 02-27-2017, 07:18 AM Thread Starter
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Not sure about the red grill? I have a new chrome one I might put in instead of the red one?

Also trimmed my front bumper to fit my 33"s. Bumper is shimmed out 3/4 of an inch, but I still wanted to trim it before I put my tires on



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1994 Bronco XLT, 5.8L, 33x12.50 Mickey Thompson MTZ's, 15x8" Raceline Rockcrusher wheels, Moog824 coil springs, Redhead steering box, (6) KYB shocks,
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