Well, I didn't get the ABS fixed, but my buddy at the boneyard hooked me up, just need to go by his house this weekend and pick it up; hopefully tomorrow.
Tonight we got a solid six hours on the bumper, but it's still not done, close, but not done; I owe this guy my life.
We took some measurements, made some cardboard templates, pulled it off and headed back to his shop.
Then we transferred the template onto the material and started bending:
Then fitted and tacked the pieces together:
Getting closer and getting late:
Back to my shop for a test fit:
(It looks wide, but the fender flares will cover a good portion
Then trim for the wheel opening:
Looks like it will work, now back off and to his shop to cap the ends, finish welding and blend the welds, but, not tonight.
Thanks guys, it's been a lot of fun, hopefully everyone had as a good a time as I did.
Best of luck to all; can't wait to see how this turns out!