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post pictures of the drive and coast.

You should have had enough shims to get closer to the .006"
 

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although you think that pattern is perfect, I think your pinion is too far away. Page 14 lower left picture

I would add .002-.003" to the inner pinion bearing to move the pinion in and see where you end up. Your probably going to need a new crush sleeve as well.
 

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I never used that pinion depth measurement tool. Take old gears out, reuse same shim packs to start new gear set and go from there, 95% of the time with the same ratio the shim packs are extremely close, Different ratios the packs will change but the original packs will get you in the neighborhood. :thumbup
 

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sounds normal.
 
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