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Dual battery installation

1887 Views 13 Replies 8 Participants Last post by  OX1
Dual battery installation



Decided to Install a dual battery setup in my 1979 Bronco. The second battery will power all the auxiliary lights, winches, 1000 watt inverter, and USB chargers. The isolator will keep both batteries charged from the single alternator.

Here is a simple list of the parts added

(Note left the vendors off, just use Amazon you’ll find the right parts)

Dual Battery Isolator Kit 12V 140Amp, with Voltage Sensitive Relay. This is a must for dual battery systems. It allows for additional starting power if needed, and keeps both batteries charged without additional strain on the alternator.

4 Gang Rocker Switch Panel with USB Charger Voltmeter, to operate additional lights, charge usb devices, and power for the crane winch.

12V Fuse and Relay Box with 6 Pcs Relays 6 Slot ATO/ATC Blade Fuse Holder Box Block. Fuses and Relays to keep each power circuit separate.

Battery Power Cut Master Switch Disconnect Isolator for Vehicle. This disconnects positive power from the front winch when not in use.

Additional battery tray to secure the second battery.

Picked up an additional 20 feet of 4 Gauge AWG red and back Wire, some additional connectors too.

Another 24F battery

It’s a simple setup, the isolator kit came with straight forward instruction. The relay and fuse box didn’t come with any instructions, buts it’s simple, the white wire goes to the switch, yellow goes to device, black is ground, red goes to positive.
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Love the dual setup. I put mine in primarily for the winch, but I run other stuff off it also. I just used a charge switch rather than an isolator. Also keeps the aux battery charged as needed. 0/1 braided cable between both batteries, and mega-fuses in between that. I got a couple of RuffStuff battery trays made for Optimas.
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Isolator is nice if you are going to draw one batt down, but otherwise not necessary to charge both batteries.
Been running multiple bronc's for 25 years, dual batt's, and no isolator.

In fact, I even run dual 3G's on my rock crawler (second one has switch on field) and even they work without any
fancy circuits to ensure both will charge at the same time.
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Yo Not and others,
Thanks!
See my Dual Battery hot links in my recovered web site by member schwim @ Ford Bronco And F-150 Links - Battery & Isolator
No pictures at the moment will try and take some this weekend
5
Been running daisy chained, duel batteries in my '73 F250 plow truck for years now. No issues running the flatbed hoist/elec. winch, western plow, spinning/flashing light bar, stereo. I did install a 160A 3G alternator with the big fuse protection and thicker wires.





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Been running daisy chained, duel batteries in my '73 F250 plow truck for years now. No issues running the flatbed hoist/elec. winch, western plow, spinning/flashing light bar, stereo. I did install a 160A 3G alternator with the big fuse protection and thicker wires.





Like the setup
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Here is a picture of the stuff I’m using. The extra black cable is in the box. And the auxiliary switch panel is installed in the truck. the auxiliary battery will power all the off road lights, and winch. Will have a power cutoff connected to the winch. More pictures to come.

Electrical wiring Automotive tire Gas Auto part Electrical supply
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finally wired my dual battery setup


Motor vehicle Automotive tire Hood Vehicle Automotive design

Automotive lighting Window Audio equipment Electrical wiring Gadget

Motor vehicle Automotive tire Bumper Gas Automotive exterior

Hood Motor vehicle Wheel Automotive tire Tire





fuse panel for auxiliary lights, power, relay panel wired in for auxiliary lights, power. I know a little over the top but the circuits are protected.
Motor vehicle Automotive exterior Gas Electrical wiring Auto part
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cut those battery tie downs to size man. stick a rubber cap on 'em or something. you're going to impale yourself that way. 😁
is it everything you'd hoped for? I lean heavy into the "it's better to have it and not need it..." train of thought when it comes to these things.
cut those battery tie downs to size man. stick a rubber cap on 'em or something. you're going to impale yourself that way. 😁
is it everything you'd hoped for? I lean heavy into the "it's better to have it and not need it..." train of thought when it comes to these things.
You leave them long to hold the potatoes on long trips, baked potatoes 🤤
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Dual 1000 cca batteries simply wired in parallel
Car Hood Motor vehicle Vehicle Automotive design

in my '78. Leece-Neville 165A ambulance alternator. Keeps up with my Warn 8274 and a 2000W inverter....
Bottle Hood Motor vehicle Automotive design Personal luxury car
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Dual 1000 cca batteries simply wired in parallel View attachment 209438
in my '78. Leece-Neville 165A ambulance alternator. Keeps up with my Warn 8274 and a 2000W inverter.... View attachment 209437
Wiring in second pic is so clean, you can't even tell it is there. :p
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