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Putting a Switch Pannel in the Cubby Hole (56K: would be a bad choice)

7038 Views 9 Replies 7 Participants Last post by  Smilingwolf
22
I did this because I have never used the cubby hole and I needed another place for switches.


Look at the stupid thing, for me it is worthless.



In traditional Ben mannor, start with a cardboard template



Take your time and measure out where you plan to cut, if you are me draw more lines than you need and confuse your self



I chose a copping saw to make most of the cuts. You can use whatever floats your boat....I would have used a die grinder if my aptarment complex would let me fire up the air compresser



One side done. You could theoretically cut the whole thing off. I wanted to do it this way to keep the wires under control.



Both sides off, now you have a good place to glue things to.



My best friend and peice of aluminim



Rough fit, I made a boo boo on the left. It wont matter latter.



Looks pretty good so far.



Measure and then center punch the holes for thw switches.



I use a forstner bit to drill these holes.....yes I know they are only for wood and only for a drill press, but they work better than anything Ive used for this thin stuff.



all the holes drilled, not all perfect but there is enough play in the switches that it all works out.



Now sand it with 220 all in the same direction. Then wash it off and slap some polish on it. Still needs polish in the pic



Starting to look decent.



Switches in, still needs some glue and wires.



I got a little creative with the clamps.....er weights, eh whatever works.



All glued up, little bit of extra...but that can be scraped off pretty easy.
Yes I was watching American Chopper



View from the back before wires.



Pic with the wires, I re-did the wiring after this pic so I could eliminate some of the connectors.



Here is the wiring harness before I put it in. Again, I re-did it after this pic to fix somethings.



Here is the wiring diagram I made for the wiring harness I made.



Still needs cleaning, you can see some of the marker on it, but other than that all done.
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Nice...what type of adhesive did you use? Did you use
it along the top and bottom edges as well as the ends?
Like you...I don't use that storage area as well. Might have
to go your route with a switch panel....
Im a little confused........................what do these switches control? Fans and batteries?? You have a switch to turn a fan on and a seperate switch to turn it off? What batteries??

:scratchhe

Ya gotta help me out here. I'm slow.

Other than that, nice install. Very clean.
Im a little confused........................what do these switches control? Fans and batteries?? You have a switch to turn a fan on and a seperate switch to turn it off? What batteries??

:scratchhe

Ya gotta help me out here. I'm slow.

Other than that, nice install. Very clean.

Its cool, the fan switches are for my E-fans. Nornally they run via the control box, it turns them on when the radiator gets hot. The switches are overides, one will make the fans stay on and the other will make them stay off. Like if you were about to do a water crossing you would want them off. I cant think of a real good reason to want them on all the time, unless the temp sensor failed or something like that.

Tha battery switches are for duel batteries. Once I finish that project they will be connected via and isolator only when once the ignition is on (that way if one dies over night or somethign the other can jump it). one switch will allow me to overide that and have them on when the vehicle is off, and they other will overide it so they are not connect when the vehicle is on.

Hope that makes sense
Nice...what type of adhesive did you use? Did you use
it along the top and bottom edges as well as the ends?
Like you...I don't use that storage area as well. Might have
to go your route with a switch panel....
JB weld, and yes it is on the sides, top and bottom. I did the sides first, let them dry and then put it behind the panel, sort of as if it were caluk (sp) mostly to keep the panel from being pushed backward when you press the switch.
Nice install, very neat.. But yeah 4 switchs are a bit over kill when 2 (on/off/on)would have worked. But still your thinking and I rather appricate the nice wiring job.
I attcually had some 3 way switches I wanted to use but they were too tall, so I decided to use switches that matched the other ones I have (you can see them in my center console build write up), unfortunatly they dont make a 3 way one of the same type.....it deffinatly would have been better to use 3 ways
That is a clean install, good job :thumbup


Yes, I realize I am Necroing an old thread
Nice work, looks great..
Yes, I realize I am Necroing an old thread
Understatement!
I found this idea very useful for my 84 Bronco. Saved me from having to build something gaudy to hold my switches. I'm not done yet as I plan on replacing the bolts I used with some black ones.

From left to right: off road lights/fog lights/winch/relocated rear window switch
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